Buy Vinyl Coated Wire Mesh
Vinyl Coated (VC) welded wire fencing and meshes are both long lasting and attractive. Galvanized welded mesh is coated with a thick layer of PVC which is tightly bonded to the wire by a heat process. The coating is flexible and will not crack when the wire is bent.
buy vinyl coated wire mesh
Vinyl coated welded wire mesh and fence, sometimes referred to as plastic coated wire products, are very strong and durable. They are long lasting and rust resistant. They have double protection. Not only does the vinyl coating seal the wire from water and other corrosive elements, but the underlying mesh is also protected by a zinc coating.
The C. E. Shepherd Company produces literally millions of feet of quality wire mesh every year, for a broad variety of applications. Much of this wire mesh is coated with a durable PVC coating that is fuse-bonded to the wire in a proprietary process which makes the wire extremely rust and corrosion resistant. The coating also provides a smooth, snag-free surface which is easy to clean and requires little or no maintenance. Products made of C. E. Shepherd Wire last and will not rust even when exposed to water or other corrosive environments over long periods of time, and will withstand the roughest use you can give them! Strong and durable, Shepherd Wire provides economical value by significantly reducing replacement costs. C. E. Shepherd Company also offers quality stainless steel wire meshes. Stainless steel mesh is ideal for zoo or cage applications where zinc galvanizing is undesirable; cooling tower, marine or cooling tower applications necessitating the greatest corrosion resistance possible; or architectural applications which feature a stainless steel aesthetic. Shepherd Wire Mesh is available in a large assortment of gauges and welded and woven mesh sizes. These are just a few of the possible uses for Shepherd Wire Mesh. More specific information is available; please call for details.
Wire mesh is fabricated by the intertwining, weaving, or welding of wires of various thicknesses to create proportionally equal parallel rows and intersecting columns. Also known as wire fabric, wire cloth, or hardware mesh, the production of wire mesh involves the weaving of wire on industrial looms, leaving square or rectangular gaps between the wires. Welded wire mesh or fabric is manufactured using an electric welder that joins parallel longitudinal wires where the wires intersect.
There are a limitless number of shapes, sizes, and configurations of wire mesh made from an assortment of highly durable and resilient materials whose major function is to separate, screen, structure, and shield various applications and processes. The types of wire include galvanized steel, stainless steel, aluminum, steel, and copper alloy wire. The type of application, necessary tensile strength, durability, longevity, and required flexibility are some of the factors used to determine the desired type and style of wire.
The processes used to produce wire mesh are weaving and welding, with wire weaving being similar to the weaving of cloth on a loom, while welding is used to join the wires where they intersect. Both processes are completed using pre-programmed machines.
Near the end of the 17th century, woven wire cloth for the mining and pulp industries came into high demand, leading to the development of wire weaving looms. Over the centuries, the use for wire mesh has advanced beyond mines and pulp mills to architecture, plastic extrusion, aggregate screening, and filtration processing. The rise in demand has led to the modern industrial wire weaving industry.
Manufacturers use looms to weave meshes of standard and custom patterns. The completed mesh rolls are cut to varying lengths depending on the needs of customer specifications. Wires woven horizontally or lengthwise are warp wires, while wires woven vertically or crosswise are referred to as weft wires or shute wires, terms commonly used in textile manufacturing.
Wire mesh is welded using a semi-automatic process that welds the intersections of the woven wires. Welding machines are programmed to weld the intersections at the horizontal and vertical aligned wires. Several welding techniques are used to join the connections, including resistance welding, tungsten inert gas (TIG) welding, plasma welding, and soldering.
Welded mesh is heavier, sturdier, and stronger than woven wire mesh and can only be used with thicker wires that are capable of withstanding the welding process. Since the wire is welded, it is more rigid and durable, which makes it ideal for fencing, cages, and concrete mesh sheets.
The different kinds of wire mesh are classified by how they were made, their qualities, function, and weave patterns. Each of the various types is designed to meet the strength, weight, and finish requirements of a project or application. The determining factors regarding the type of wire mesh that will be used are its finish, type of metal, and type of pattern, with finish and metal being the major determining factors.
Welded wire mesh has square-shaped wire patterns. The welding process forms a strong mesh, which makes it perfect for security fencing, storage and racking in warehouses, storage lockers, animal holding areas in veterinary clinics and animal shelters, room divisions, and traps for pests.
Galvanized wire mesh is made from plain or carbon steel wire that is galvanized, a process that involves applying a zinc coating. The zinc layer acts as a shield that protects the wire mesh against rust and corrosion. Galvanized wire mesh can be welded or woven using galvanized wire or plain steel wire that is galvanized after being woven or welded. Of the two processes, galvanizing the wire mesh after it is processed initially costs more but produces a higher-quality wire mesh.
Galvanized wire mesh is ideal for fencing for agriculture and gardening, greenhouse, architecture, building and construction, security, window guards, and infill panels. Due to its cost, it is one of the more widely used of the different types of wire mesh.
The application of a vinyl coating to welded or woven wire mesh creates a strong barrier for very flexible wire mesh. Vinyl-coated wire mesh is stable over a wide range of temperatures, is not degraded by exposure to the sun, and is resistant to scrapes, abrasions, and impact.
The vinyl coating of wire mesh gives the impression that the mesh is made of plastic and is sometimes referred to as plastic mesh. Aside from giving wire mesh an appealing appearance, vinyl-coated wire mesh is long-lasting, durable, and rust- and corrosion-resistant. It seals the wires from water and other intrusive elements.
Stainless steel wire mesh has all of the positive properties of stainless steel and provides high-quality protection and performance. Steel is widely used to produce wire mesh but rusts easily when exposed to the air. Stainless steel, which has the same compounds as steel, has chromium added that is rust-resistant and protects stainless steel from oxidation.
In wire mesh manufacturing, stainless steel is known for its reliability, sturdiness, and durability. The rust resistance of stainless steel makes it adaptable to any outdoor application. It consistently delivers strength and longevity, making it the most popular wire mesh form.
The pattern of wire mesh determines its capacity and how it can be used. There are an endless number of standard weave patterns and customized ones designed to fit a specific application. One distinction between the various patterns is whether the wire is crimped or not crimped, with crimping mechanically changing the contour of the weft or warp wires.
Crimped wire mesh is a square or rectangular weave that is woven using a crimping mesh machine. The processes used to produce crimped wire mesh involve compressing the wire such that the weft wire wraps over the warp wire and the warp wire wraps over the weft wire. The crimping process produces a bending effect on the wires such that they wrap over each other.
Non-crimped wire refers to plain wire mesh where the wire mesh is formed by a simple over-under weave of the warp and weft wires. The final product has a simple appearance with a smooth, even surface. Traditionally, non-crimped wire or plain wire has a higher mesh count.
Plain weave wire mesh is the most common of the wire mesh products. Wire mesh that has a 3 x 3 or finer wave has a plain weave pattern. It is commonly used for screening, such as screen doors and window screens.
Double weave wire mesh is a variation of the pre-crimped weave pattern. In the weaving process, the warp wires pass over and under two weft wires to form a wire mesh pattern capable of withstanding stressful and demanding uses. The double weave wire mesh pattern produces a wire mesh with extra durability for supporting vibrating screens in mining operations and crushers, fences for farming, and screens for barbecue pits.
Flat top weave has non-crimped warp wires and crimped weft wires that create a sturdy, lockable wire mesh with a flat surface. It has a long abrasive life since no wires project from the top of the mesh to wear. Flat top weave wire mesh has little flow resistance, making it popular for architectural and structural applications requiring a smooth surface. A common application for flat top weaves is for vibrating screens.
The twill weave pattern is ideal for weaving heavier and larger diameter wires. The pattern is formed by weaving warp wires over and under two weft wires or where a weft wire passes over and under two warp wires. The warp wire is inverted at the intersections to create a highly stable, rigid, and strong wire mesh. As the pattern develops, it becomes staggered, giving an appearance of parallel diagonal lines.
Twill weave wire mesh can support heavier loads and perform fine filtering. It is a basic component of the production of filters, colanders for aliments, chemical production, shielding, and mosquito nets. For filtering processes, it is made of stainless steel grades 304 and 316 due to their resistance to acids and wear. 041b061a72